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Kasaero GmbH is a versatile engineering provider for aircrafts & composites.
Stuttgart-based Kasaero brings a strong theoretical foundation & years of practical experience into developing cutting-edge, high-performance aircrafts & aircraft components.
What we do:
We plan, develop, design & consult. From engineering studies to fabrication & construction to final testing & certification, the Kasaero team is comfortable & ready to take on the most demanding projects. Creating aircraft is our thing.
Where we stand out:
We work in a lot of fields expertise within aircraft design. Above all, we consider fibre composite technology as one of our strongest suits & our expertise in design & manufacturing as well as certifying composites as our unique selling point.
We are also top of the list when it comes to aircraft certification management. We find the best suitable way to type certification & we walk it together with our customers, regardless of the type & category of aircraft.
No products were found matching your selection.
Services
Research & Development
Finite Element Analysis Static Stress Analysis, Evaluation of Eigenmodes, FEMAP with NX Nastran solver.
Computational Fluid Dynamics (CFD) Evaluation of aircraft performance, Analysis of components & areas (nacelles, fairings, etc.), Application in OpenFoam.
Development of Integration Concepts Propulsion system integration for CS-22 & CS-23 aircraft, Integration of electric & hybrid propulsion systems.
Development of efficient Manufacturing Processes for Composites Supported Lay-Up (Patent Pending), Ramp-up-ready Prototype Production Methods, Functional Moulds & Tools.
Detail Design CAD-modelling with Siemens NX & SolidWorks, Fibre Composite Structures, Sizing of structural components, Design optimization for manufacturing & assembly, Flight Control Systems, Technical Drawings & Manufacturing Manuals.
Type Certification
Kasaero is a Partner of M&D-Flugzeugbau. Our Engineers are Compliance Verification Engineers (CVE) & / or Design Engineers (DE) in M&D’s EASA Part 21.J Design Organization. Experience in EASA CS-22, CS-23, CS-VLA, CS-LSA, LTF-UL, JARUS-SORA Our experts would be pleased to advise you to develop & implement a targeted strategy for the certifying of your product.
Requirements Management Establishment of Certification Basis & Special Conditions, Establishment of Means of Compliance (MoC) Lists, Preparation & implementation of certification programs, Efficient Requirements Management Software for Aviation Requirements.
Compliance Demonstration & Testing Definition & preparation of Compliance Reports, Structure & Strength Analysis, Systems Descriptions, Functional Hazard Analysis, Preparation of material qualification programs, Planning & conduction of certification ground tests, Limit-Load & Ultimate-Load test planning / examination, Development & Design of Test Rigs, Planning & conduction of flight tests in collaboration with test pilot Sören Pedersen.
Configuration Management Part- & Document Numbering Systems, Version & Revision Control, Validity Control, Data Management, Workflows & release processes.
Production Engineering
Mould Design & Production Cost-effective moulds for prototype production, High-end functional moulds for efficient series production, Jig & Tool design for precision fibre composite assembly, CAD/CAM-Design in cooperation with a manufacturing network.
Composite Manufacturing Prototype manufacturing (in-house), Small-batch production, Series production in cooperation with the EASA approved Part21.G Production Organization of M&D.
Production Planning & Assistance Assembly sequence & BOM management, Development of manufacturing methods & processes, EASA compliant production processes & documentation, Quality assurance & configuration management, Traceability & part marking.
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